Gentle Convective Ribbon Blending and Liquid Dosing System for Rapid Changeovers
Convective horizontal ribbon…
Eliminates frictional melting, liquid pooling, and cross-contamination, cutting recipe changeover cleaning times to under 15 minutes.
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Process stage
Project context
Material family
Production problem
- Batch-to-batch variation
- Blockage and bridging
- Cross-contamination between materials
- Dust at loading and transfer
- High surface moisture on the material
- Inconsistent regrind size and quality
- Insufficient cooling
- Intermittent or inaccurate feeding
- Internal moisture in hygroscopic resin
- Limited floor space and headroom
- Line output limited by auxiliaries
- Long changeover and cleaning time
- Manual feeding and internal transport
- Moisture re-absorption in conveying
- Odor and VOC acceptance target not defined
- Off-spec pellet size and fines
- Powder and pellet segregation
- Residual odor and VOC
- Sticking and agglomeration
- Uneven additive distribution
Continuous Strand Pelletizing, Inline Classification, and Automated Packaging Line
Integrated continuous strand…
Eliminates strand snapping, irregular cuts, and bagging bottlenecks, boosting compounding line productivity and packaging accuracy.
Closed-Loop Underwater Pelletizing and Chilled-Water System for Thermoplastic Elastomers
Closed-loop underwater pelle…
Eliminates strand stretching and die smearing for soft TPE, TPU, and hot-melt adhesives, producing spherical non-stick pellets.
Dust-Free High-Speed PVC Compounding and Central Vacuum Feeding System
Enclosed, dust-free PVC dry-…
Eliminates shop-floor toxic dust plumes and stabilizes PVC dry blend quality with automated hot/cold mixing and pneumatic feeding.
Closed-Loop Pellet Dewatering, Spiral Cooling, and Dedusting System
Integrated post-pelletizing …
Removes > 99.8% surface moisture and cools pellets to ≤ 40°C while eliminating agglomerates and knife dust prior to packaging.