Rigid Plastic Scrap Recycling and Compounding Pelletizing Line
Turnkey recycling and compou…
Converts bulky, contaminated rigid plastic scrap into high-density, bubble-free, and calibrated recycled pellets in one continuous automated process.
13 entradas
Etapa del proceso
Contexto del proyecto
Familia de material
Problema de producción
- Batch-to-batch variation
- Blockage and bridging
- Cross-contamination between materials
- Dust at loading and transfer
- High surface moisture on the material
- Inconsistent regrind size and quality
- Insufficient cooling
- Intermittent or inaccurate feeding
- Internal moisture in hygroscopic resin
- Limited floor space and headroom
- Line output limited by auxiliaries
- Long changeover and cleaning time
- Manual feeding and internal transport
- Moisture re-absorption in conveying
- Odor and VOC acceptance target not defined
- Off-spec pellet size and fines
- Powder and pellet segregation
- Residual odor and VOC
- Sticking and agglomeration
- Uneven additive distribution
Closed-Loop Pellet Dewatering, Spiral Cooling, and Dedusting System
Integrated post-pelletizing …
Removes > 99.8% surface moisture and cools pellets to ≤ 40°C while eliminating agglomerates and knife dust prior to packaging.
Large-Batch Pellet Homogenization and Lot Blending System
High-capacity batch homogeni…
Averages disparate production lots into uniform master batches, stabilizing MFI, density, and color tolerances across every bag.